Showing posts with label car audio. Show all posts
Showing posts with label car audio. Show all posts

Wednesday, January 6, 2021

What is a Bandpass Subwoofer?

What exactly is a Bandpass Subwoofer?  Let’s take a look and see!  Along the way we will dispel some popular myths about bandpass subwoofers.

 

Forth Order Bandpass Subwoofer Enclosure

The image above shows a speaker enclosure with the subwoofer mounted on an internal baffle that divides the box into two separate airspaces.  One of those chambers is sealed, one is ported.  At first glance this seems like an odd configuration.  How does it make any sound if the speaker is inside of the box?  The answer is simple once you understand that a port is just a speaker made out of air.  As the air in the ported side of the enclosure is compressed and decompressed it causes the air in the port to move back and forth and the port produces the sound.  A common myth is that the subwoofer driver makes the sound and the port “let’s the sound out”.  That is not accurate, what you are actually hearing is the sound waves produced by the port itself.

DIY 4th Order

It turns out that there are many different ways to configure a bandpass enclosure.  The simplest, the one shown here is known as a 4th order.  This article will only focus on 4th order enclosures.  The image at the left shows the internals of a 4th order bandpass that I built a few years ago. 

Why would you want to use a bandpass subwoofer?  The answer is simple “efficiency” which is code for “loud.”  A bandpass enclosure has the potential to be much louder than the same subwoofer in a sealed or a ported enclosure.  This is, of course, not an absolute statement.  From my experience modeling, designing, and building speakers a ported subwoofer can often play just as loud as bandpass subwoofer.  But in general, if you want to get the “most” out of a subwoofer then bandpass is the way to go.  They pop up quite often in car audio SPL competitions.  

 

Mackie Professional Bandpass Subwoofer (click image to view on Amazon)

 

This is where one of my favorite myths about bandpass enclosures pops up. 

If you do some searching online you will learn that there is a “magic” ratio that you need to use to build the “best” bandpass enclosure.  This ratio is 3:1, meaning that the ported chamber has three times the volume as the sealed chamber.  This is bunk.  One only needs to crack open Vance Dickson's Loudspeaker Design Cookbook to discover a lot of very complicated formulas, none of which have anything to do with ratios. Next, what do we mean by “best”?  Best in this context means loudest.  Check out the following screen captures from WINisd showing the response for three different bandpass designs. 

 

Three Bandpass Response Functions

Dayton Audio RSS265HO-44 10" Reference HO DVC Subwoofer
Dayton Audio High Output Reference 10"

These graphs are for the Dayton Audio High Output Reference Subwoofer.  It is an awesome driver with an cool aluminum cone.  What you will notice is that the 3:1 (blue) is louder than the 2:1 (Black), which is still louder than the 1:1 (Red).  You will also notice that as the ported chamber gets larger, relative to the sealed chamber, that the bandwidth (i.e. the passband) gets smaller.  The 3:1 box is a “one note wonder”, also known as a “burp box.”  The idea is to play a single frequency, the one where the box peaks, and throw two or three times the rated power at the subwoofer (cooking the voice coil in the process).  You then pop the driver out, throw in your replacement driver and re-cone the original driver. 

 

This leads us to the second myth.

Bandpass subwoofers sound bad.  Not at all.  In fact Bose, a name that many** associate with sound quality, patented a very complex bandpass design back in the 1980’s.   A 3:1 bandpass sounds like utter crap.  But, a bandpass enclosure can be tuned to sound absolutely amazing.  The other contributing factor to this myth are the cheap pre-fabricated bandpass subwoofers designed for car audio.  These often have flimsy plexiglass viewing windows and fancy lighting.  They look flashy, and they can play loud, but they use cheap drivers and sound terrible.

 

A flashy, but otherwise terrible enclosure.
 So how do you design a bandpass enclosure so that it sounds good?  The answer is tricky.  There is a reason why most subwoofers use a ported cabinet.  Designing a bandpass enclosure that can outperform a ported enclosure is a real challenge, building the enclosure is also a challenge.  The stars have to align.  You need the right driver in the right box for the right application, and no amount of cleverness can ever overcome Hoffman’s Iron Law. 

 

 

But this is a place where we learn new things and challenge ourselves, so let’s go over some basics.  The best common sense explanation of bandpass tuning that I have been able to find is on JL Audio’s website.  I am going to break it down here into it’s three most important components.

 

The sealed portion determines how low the subwoofer will play.

This is of course very dependent on the driver, some will play lower than others.  But, for any given driver if you want to hit the lows then the sealed side needs to be large.  There is, of course, a tradeoff.  If the box is tuned low you will have to worry about power handling.  Always remember that the air in the enclosure is part of the subwoofer’s suspension and smaller boxes have a stiffer suspension.  Stiffer suspensions equate to higher power handling.  This is one of the reasons behind the magic 3:1 ratio.  That small rear chamber means you don’t have to worry about mechanical failure when playing loud.  You will melt the voice coil long before you hear the subwoofer make any mechanical noise from over-excursion or hitting the back plate.  The car audio SPL crowd will typically place the magnet in the ported side of the enclosure so that they can smell the voice coil heating up and pull back on the power before cooking the coils. 

The ported side determines how loud the subwoofer will play.   

Again, this is the justification for the 3:1 ratio.  A big ported side will be very loud, but there is a tradeoff.  That tradeoff is called the “passband,” the passband is how the bandpass enclosure got its’ name.  Consider the following diagram:

The Passband of a Bandpass Subwoofer

You can clearly see that the bandpass enclosure plays a range, with a high-end cut-off and a low-end cut-off.  It is not unlike the crossover that you apply to your midrange speakers, it does not play highs, it does not play lows.  The crossover allows a narrow bandwidth to pass through to the speaker. A passband.  As the ported side gets bigger the passband range gets narrower, giving us a one-note wonder.  As we make the ported section smaller, we get more music out of the box, but the music gets quieter.  The other problem is a thing known as the passbrand ripple.  Consider the strange “dog ears” in the diagram.  There is a peak at the upper and lower frequencies, and there is a dip in the middle. That is going to sound bad. The difference between the peaks and the valley tend to increase as the passband widens.

Port tuning is counter intuitive.   

The port tunes the ported chamber.  But the port tuning is based on the sealed chamber.  The port should be tuned to the center of the passband and the center of the passband is determined by the resonate frequency of the sealed side.  The resonate frequency of the sealed side is determined by the subwoofer’s free air resonance (Fs), the stiffness of its’ suspension (Vas) and the volume of air in the sealed side (Vb).  Based on this simple formula:


 

Adjusting the volume of the sealed side will adjust the center of the passband, as the sealed portion volume (Vb) gets smaller Fc and thus the center frequency of the passband gets higher, a larger box and the center of the passband gets lower.  This formula also gives us some insight into selecting the driver.  If a low tuning is desired then look for a woofer with a lower Fs and a lower Vas.  If you do not tune the port to the center of the pass band you will exaggerate one of the dog ears and flatten out the other.  This will sound like garbage.  Here is what that looks like:

A Poorly Tuned Bandpass Response Function

There is a whole lot more to it, but this is supposed to be a brief, non-technical article.  So, I will stop here!  If you have enjoyed this article consider becoming a patron on Patreon, or you can always drop me a $5 or $10 tip via paypal:  paypal.me/diyaudioguy

*Some of the links on this website are affiliate links.  If you order something through one of these links, I may earn a small commission.  As an Amazon associate, I may earn a small commission on qualifying purchases.

**I don’t associate Bose with sound quality.  There stuff sounds OK, but it is overpriced.  You can get something just as good for less money, or something much better for the same money.

Monday, December 7, 2020

10 great subwoofer brands that you have never heard of!

There are a lot of great subwoofers brands on the market right now.  Most people are familiar with mainstream brands like Alpine, Sony, Polk, Kenwood, Klipsch, Yamaha, Kicker and JL Audio*.  But there are a ton of others that you may not know about, but you SHOULD!  Since this is a DIY page we are going to focus on raw drivers that will work well in both the home and the car.  These are the subwoofers that the insiders and the experts know and love.  So if you know these subs then you are either an insider or an expert. 

#1 Dayton Audio 

Dayton Audio 10" Ultimax

Let's kick off the list with a brand that we have LOT of personal experience with.  Dayton Audio is the house brand for Parts Express, Parts Express specializes in DIY audio and they supply parts to OEM speaker manufactures.  We have personally built several projects using these drivers. 

 

They offer the “classic” line of value priced entry-level subwoofers, these are great subwoofers for an entry level home theater build.  

Dayton Audio Classic 12"

 

The Dayton Audio Reference Series are aluminum cone drivers available in both High Fidelity and High Output versions.  The Ultimax is an awesome home theater or car audio subwoofer.

 

 

 

#2 NVX

Speaking of house brands our next subwoofer is NVX, this is the house brand for Sonic Electronix, an online car audio retailer.  They offer a wide variety of subwoofers, and it is not uncommon to see these drivers at car audio competitions.  The VCW line is an absolute beast.  Check out this massive 1,000 watt 15” sub with a three-inch voice coil that you can pick up on Amazon:

NVX VCW152 1000W 15" VC-Series Dual 2-ohm Car Subwoofer

    #3 Savard

Speaking of Amazon, Savard is another great brand that you can get on amazon.  Back in the 1990's this small company out of Baton Rouge had a cult following, and made fantastic speaker system for the car and the home.  Bill Savard's son, Will, as resurrected the brand.  It is back and better than ever.  The 6.5”HI-Q subwoofers is an absolute beast!  This is a 300 watt 6.5 with a 2" inch voice coil. 

SAVARD Speakers HiQ Series 6.5" inch Dual 2 Ohm Subwoofer

They also have the less expensive RAP series, but don't be fooled by the entry level price.  Just give this this 1,000 watt RAP 12 with 16 mm of XMAX a look.  AT $150 shipped you going to have a hard time finding a better bass for your buck.

Rap Series 12" D2v2 Subwoofer

#4 GRS

Next up is GRS, the budget champion.  GRS stands for great replacement speakers.  If you want to breath some life into old speakers these are affordable drop-in replacements.  The subwoofers work well in a wide variety of ported and sealed enclosures. When I say affordable, I am not kidding.  The 12” model is less than $25.  If you are looking for a budget subwoofer this is the hands down winner. You would pay twice that for a similar subwoofer from a mainstream car audio company.  The DIY Audio guy used one of these in the budget bass box:



#5 Image Dynamics

IDMAX12 V.4 D4

Not every subwoofer on this list is a budget subwoofer.  Image Dynamics has a great reputation and they have been around for a long time, so you have probably heard of them.  The IDMAX line of subwoofers are handmade in the US!  They are are known for their amazing sound quality, and look fantastic with an understated, elegant logo across the front!

It is common to find these in infinite baffle trunk builds.  If you want something that can get nasty low, make some serious bass, and sound good doing it you can't go wrong with Image Dynamics.  On top of all that Image Dynamics can be re-coned in a matter of minutes with their re-cone kits!


#6 Wavecor

Here is another amazing sound quality subwoofer, Wavecor.  They have a wide variety of shapes and sizes, like this funky looking shallow mount.  Check out this big 12 with the aluminum cone:

Wavecor SW312WA03 12-1/4" Aluminum Cone Subwoofer 4 Ohm

Wavecor SW312WA03 12-1/4" Aluminum Cone Subwoofer

You may look at this and think that the power handling just ain’t what it should be on a sub at this price point. But check out the sensitivity.  This thing does not need a lot of power to get loud. You can pick these up at parts express.

#7 Rockville 

Now it is time to stir up controversy with a sub from audiosavings.com, the Rockville K9!

Rockville W12K9D2 12" 4000w Car Audio Subwoofer


What do I mean by controversy?  Rockville very famously LIES about their power ratings.  This driver can only handle 500 watts RMS.  There was even a class action lawsuit filed against audiosavings.com. So, why are we recommending this sub?  Because it is a great subwoofer offered at a bargain price.  We are not the only ones that think so.  The YouTuber HiFi Vega thinks it is the best 12" for under $150.  Here is his video:


 
 

#8 Tang Band

 

Tang Band W8-1363SB 8" Subwoofer

Tang Band W8

Tang Band is very popular among the DIY audio crowd.  "The Uglies" by Toid's DIY Audio makes use of a pair of the W8's in each tower.


The DIY Audio Guy used a 6.5" version the W6 in this compact subwoofer build:


If you want to make a compact subwoofer these drivers are hard to beat, but if they are to big for your needs Tang Band also offers a 5.25" version, the W5:

Tang Band W5-1138SM 5-1/4" Neodymium Subwoofer

Tang Band W5

#9 Eminence

How about another made in the USA brand?  Eminence, made in the small town of Eminence, Kentucky.  This brand is best known for making guitar amp speakers.  But, they produce drivers for many different companies and applications. Just click on this pic and look at the stats on the 12C!  This is a nice subwoofer: 

Eminence Lab 12C High Power 12" Subwoofer Speaker Driver 4 Ohm

Eminence Lab 12C

#10 SKAR

SKAR is known for making powerful subwoofers at bargin prices.  They provide excellent bass for the buck and have gotten very popular over the last few years.  As best we can tell SKAR is copying the look you would find on a Sundown and DC Audio, but doing it much, much cheaper.  They also have a line of affordable amplifiers.   Check out this 15" subwoofer it is an ABSOLUTE MONSTER!


 

SKAR ZVX 15"

Is this the end of the list?

Of course not!  There are TONS of awesome subwoofer brands that most people have never heard of.  Which ones did we miss?  Leave a comment and tell us about them!





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